Plasma Cutting Machine
SAPPHIRE SERIES PLASMA
Heavy Duty Plasma
3D Bevel & Extreme Industrial Environments
High-performance CNC cutting machine engineered for extreme industrial environments, delivering precision plasma, oxy-fuel, and 3D bevel cutting for heavy-duty fabrication.

Product Showcase

Watch our product in action, and product images for better understanding

    Key Features

  • High-speed 2D and 3D plasma and oxy-fuel cutting
  • Advanced bevel cutting with Vortex 3D head
  • Capable of processing plates up to 200 mm thickness
  • Suitable for sheets, pipes, profiles, and beams
  • Heavy-duty gantry construction for extreme conditions
  • High precision and dynamic motion performance
  • Expandable working length for large-scale production
  • Compatible with drilling, marking, and pipe cutting systems
  • Designed for continuous 24/7 industrial operation
  • Stable, reliable, and low-maintenance performance

    Key Applications

  • Heavy structural steel fabrication
  • Shipbuilding and offshore industries
  • Oil and gas infrastructure
  • Bridge and large construction projects
  • Industrial machinery manufacturing
  • Steel service centers
  • Beam, pipe, and profile cutting
  • High-thickness plate processing

Material Thickness & Laser Power Chart

Compare cutting capacities from 3kW to 30kW to select the ideal laser power for your material thickness requirements.

Overview

The Sapphire Series is a high-end CNC Plasma and Oxy-Fuel Cutting Machine designed for the most demanding industrial applications.

Engineered for heavy-duty performance, it combines robust construction with advanced cutting technologies to deliver consistent accuracy, long-term reliability, and high productivity in challenging production environments.

With support for 2D cutting, 3D bevel cutting, drilling, marking, and pipe processing, the Sapphire Series provides a complete fabrication solution for large-scale manufacturing, heavy engineering, shipbuilding, steel service centers, and infrastructure projects.

Technical Specifications

Specification Details
Model Sapphire
Drives Servo AC
Cutting Width 1500 – 7000 mm
Cutting Length From 1500 mm (expandable)
Positioning Speed 25,000 mm/min
Cutting Thickness Up to 200 mm
Cutting Quality EN ISO 9013
Positioning Accuracy As per EN 28206
Table Height 740 – 760 mm
Plasma Power Compatibility (Hypertherm)
Model Max Piercing Max Edge Cutting
Powermax 45 SYNC 12 mm 29 mm
Powermax 65 SYNC 16 mm 32 mm
Powermax 85 SYNC 20 mm 38 mm
Powermax 105 SYNC 22 mm 50 mm
Powermax 125 25 mm 57 mm
MaxPRO 200 32 mm 75 mm
XPR 170 40 mm 60 mm
XPR 300 50 mm 80 mm
XPR 460 64 mm 102 mm
HPR 400 XD 50 mm 80 mm
HPR 800 XD 50 mm 80 mm
Plasma Power Compatibility (Kjellberg)
Model Max Piercing Max Edge Cutting
CutFire 100i 20 mm 40 mm
K200 35 mm 60 mm
HiFocus 161i Neo 30 mm 50 mm
HiFocus 280i Neo 40 mm 70 mm
HiFocus 360i Neo 50 mm 80 mm
HiFocus 440i Neo 50 mm 120 mm
HiFocus 600i Neo 80 mm 160 mm
SmartFocus 130 25 mm 40 mm
SmartFocus 170 30 mm 50 mm
SmartFocus 200 30 mm 60 mm
SmartFocus 300 40 mm 80 mm
SmartFocus 400 50 mm 100 mm
Q1500 30 mm 60 mm
Q3000 50 mm 80 mm
Q4500 50 mm 120 mm
Plasma Power Compatibility (Thermal Dynamics)
Model Max Piercing Max Edge Cutting
UltraCut 130 XT 25 mm 40 mm
UltraCut 200 XT 40 mm 65 mm
UltraCut 300 XT 45 mm 75 mm
UltraCut 400 XT 50 mm 90 mm

Additional Accessories

  • Vortex 3D Cutting Head – Advanced bevel and 3D cutting
  • Fume Extraction System – Dust and smoke filtration
  • Automatic Pallet Table – Continuous loading and unloading
  • Drilling Unit – Thread preparation and hole processing
  • Punch Marking System – Permanent marking on metal sheets
  • Plasma Marking System – Marking for welding and traceability
  • ESR Pipe Cutting System – Pipe processing (Ø50–900 mm)
  • Gantry Extension – Extended cutting area for large components

Technology Highlights

Vortex 3D Cutting Head

  • ±540° rotation and ±52° tilt capability
  • Supports complex bevel cutting (Y, V, K)
  •  Equipped with anti-collision and height sensors
  • Enables advanced cutting technologies
Gantry Construction

  • Welded steel structure with stress relief
  • High rigidity with low deformation
  • Stable under thermal and heavy load conditions
CNC Controller (ECS 872)

  • Industrial touchscreen interface
  • User-friendly and intuitive controls
  • Reliable in harsh production environments
Suction Table System

  • Modular segmented design
  • Intelligent dust extraction channels
  • Improved safety and cutting efficiency
Oxygen Cutting Torch

  • Automatic ignition and height sensing
  • Designed for thick structural steel cutting

Product Description

Heavy-Duty Cutting Performance

The Sapphire Series is built to handle high-thickness materials up to 200 mm, delivering powerful and precise cutting for industrial-grade applications.

Advanced 3D Bevel Cutting (Vortex Head)

The Vortex 3D cutting head enables multi-angle bevel cutting with ±540° rotation and ±52° tilt, allowing complex weld preparation such as Y, V, and K cuts in a single process. 

Robust Gantry Construction

Constructed with welded and stress-relieved steel beams, the machine ensures high rigidity, thermal stability, and long-term accuracy even under continuous heavy loads. 

Precision Motion & Control System

Equipped with a high-performance CNC controller, the system provides intuitive operation, real-time monitoring, and optimized cutting performance.

Efficient Dust Extraction System

Modular suction tables with intelligent dust extraction ensure cleaner operation, improved safety, and enhanced working conditions. 

Oxy-Fuel Cutting Capability

Ideal for cutting thick low-carbon and alloy steels with automatic ignition and precise height control for consistent results.

Frequently Asked Questions

Everything you need to know about the SAPPHIRE SERIES PLASMA

1. What is the Sapphire Series cutting machine used for?

The Sapphire Series is a heavy-duty CNC plasma and oxy-fuel cutting machine designed for high-thickness plate cutting, structural fabrication, and complex industrial applications such as shipbuilding, oil and gas, and infrastructure projects.

2. What makes the Sapphire Series different from standard plasma cutting machines?

The Sapphire Series stands out with its 3D bevel cutting capability, heavy-duty gantry construction, and ability to process extremely thick materials, making it suitable for high-end industrial environments and complex fabrication requirements.

3. What cutting technologies does the Sapphire Series support?

The machine supports plasma cutting for high-speed precision, oxy-fuel cutting for thick plates, and advanced 3D bevel cutting for weld preparation and complex geometries.

4. What is the maximum cutting thickness of the Sapphire Series?

The machine can process materials up to 200 mm thickness, making it ideal for ultra-heavy structural steel and thick plate applications.

5. How do I choose between plasma, oxy-fuel, and 3D bevel cutting?

  • Plasma cutting
    Best for thin to medium thickness materials
    Mild Steel typically up to 80 mm depending on power source
    High speed with better edge quality
  • Oxy-fuel cutting
    Best for very thick plate cutting
    Mild Steel up to 200 mm
    Cost-effective for heavy thickness applications
  • 3D bevel cutting
    Used for weld preparation and complex joints
    Supports V, Y, and K bevel cuts in a single process
    Improves fabrication accuracy and reduces secondary operations

6. What is the Vortex 3D cutting head and why is it important?

The Vortex 3D cutting head enables ±540° rotation and ±52° tilt, allowing precise multi-angle bevel cutting for complex welding geometries, significantly improving productivity and reducing manual finishing work.

7. What materials can the Sapphire Series cut?

The machine is primarily used for mild steel and alloy steels, especially in thick plate applications, with plasma support for conductive metals.

8. Is the Sapphire Series suitable for continuous industrial production?

Yes, it is designed for 24/7 continuous operation, with a heavy-duty structure, advanced cooling, and reliable CNC control system for demanding environments.

9. Can the Sapphire Series handle pipes, beams, and profiles?

Yes, with optional systems, the machine can process pipes, structural beams, and profiles, making it a complete solution for large-scale fabrication.

10. Why choose the Sapphire Series over other cutting machines?

The Sapphire Series offers extreme thickness capability, 3D bevel cutting, multi-process flexibility, and heavy-duty performance, making it the ideal solution for high-end industrial fabrication and large-scale projects.

Need Help Choosing the Right Machine?

Our comprehensive buying guide covers everything you need to know about SAPPHIRE SERIES PLASMA, power selection, applications, and more.

Get in Touch

To know more about the machine, send us an enquiry and we will get back to you.

Confirmation
Interested in the SAPPHIRE SERIES PLASMA?

Contact our team for detailed specifications, pricing, and consultation

Global Technology Partners

Tailift Group

Eckert Cutting Technology

FANUC India

×

Request a Quote