Plasma Cutting Machine
ZIRCON EXTREME SERIES PLASMA
Extreme Heavy Duty Plasma
24/7, Extreme Precision & High Reliability
High-performance thermal cutting solution engineered for extreme conditions, delivering maximum precision, reliability, and continuous production for heavy industry applications.

Product Showcase

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    Key Features

  • Designed for continuous 24/7 operation in four-shift industrial environments
  • High precision cutting even under extreme load conditions
  • Capable of cutting material thickness up to 300 mm
  • Supports high-power plasma sources up to 800 A
  • Consistent cutting quality even at elevated material temperatures
  • Advanced thermal management system for stable performance
  • Integrated camera system for accurate positioning
  • High safety standards with operator protection features
  • Robust heavy-duty gantry construction
  • Optimized for large-scale and heavy fabrication industries

    Key Applications

  • Heavy steel fabrication and structural manufacturing
  • Shipbuilding and offshore industries
  • Oil and gas equipment manufacturing
  • Pressure vessels and boiler fabrication
  • Mining and heavy machinery components
  • Infrastructure and construction projects
  • Power plant equipment manufacturing
  • Industrial fabrication units with high production demand

Material Thickness & Laser Power Chart

Compare cutting capacities from 3kW to 30kW to select the ideal laser power for your material thickness requirements.

Overview

The Zircon Extreme CNC Plasma & Oxy-Fuel Cutting Machine is engineered for heavy industrial environments requiring continuous operation, extreme precision, and high reliability.

Designed to operate 24/7 under demanding production conditions, the machine ensures consistent cutting quality even when processing thick materials and high-temperature steel plates.

With its advanced thermal management system, high-performance plasma compatibility, and robust structural design, the Zircon Extreme delivers exceptional productivity, operational stability, and long-term performance for large-scale manufacturing, heavy fabrication, and industrial processing applications.

Technical Specifications

Machine Specifications
SpecificationDetails
ModelZircon Extreme
DrivesServo AC
Cutting Width2000 – 7000 mm
Max Cutting LengthFrom 1500 mm (extendable)
Positioning Speed25000 mm/min
Cutting ThicknessUp to 300 mm
Cutting QualityDIN-EN ISO 9013
Positioning AccuracyDIN-EN 28206
Working Table Height740 – 760 mm
Standard Plasma Power Sources - Hypertherm
ModelMax PiercingMax From Edge
Powermax 45 SYNC12 mm29 mm
Powermax 65 SYNC16 mm32 mm
Powermax 85 SYNC20 mm38 mm
Powermax 105 SYNC22 mm50 mm
Powermax 12525 mm57 mm
MAXPRO 20032 mm75 mm
XPR 17040 mm60 mm
XPR 30050 mm80 mm
XPR 46064 mm102 mm
HPR 400 XD50 mm80 mm
HPR 800 XD50 mm80 mm
Kjellberg
ModelMax PiercingMax From Edge
CutFire 100i20 mm40 mm
K20035 mm60 mm
HiFocus 161i Neo30 mm50 mm
HiFocus 280i Neo40 mm70 mm
HiFocus 360i Neo50 mm80 mm
HiFocus 440i Neo50 mm120 mm
HiFocus 600i Neo80 mm160 mm
SmartFocus 13025 mm40 mm
SmartFocus 17030 mm50 mm
SmartFocus 20030 mm60 mm
SmartFocus 30040 mm80 mm
SmartFocus 40050 mm100 mm
Q150030 mm60 mm
Q300050 mm80 mm
Q450050 mm120 mm
Thermal Dynamics
ModelMax PiercingMax From Edge
UltraCut 130 XT25 mm40 mm
UltraCut 200 XT40 mm65 mm
UltraCut 300 XT45 mm75 mm
UltraCut 400 XT50 mm90 mm
Note : Performance depends on material type, thickness, height control system, and cutting conditions.

Technology Highlights

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Product Description

Heavy-Duty Industrial Performance

The Zircon Extreme is specifically developed for continuous high-load operations in heavy industries. Its reinforced structure and advanced drive systems ensure long-term durability and consistent performance. 

High Precision Cutting Under Load

The machine maintains exceptional cutting accuracy and repeatability even under extreme operational conditions, making it ideal for critical industrial applications. 

Advanced Thermal Management System

Equipped with temperature sensors, cooling systems, and heat shields, the machine maintains optimal internal conditions, ensuring stable accuracy and protecting key components. 

Intelligent Positioning System

An integrated camera system enables precise torch positioning, reducing setup time and improving cutting accuracy across large workpieces. 

Plasma Support System

Advanced plasma support ensures optimal cutting distance, improved safety, and consistent cutting quality even during high-speed operations. 

Robust Gantry Construction

The heavy-duty welded steel gantry is designed to withstand extreme loads while maintaining structural rigidity and precision. 

Operator-Friendly CNC Control

The Eckert i-Vision controller features a durable touchscreen interface, intuitive controls, and compatibility with ERP and MES systems for smart production integration. 

Frequently Asked Questions

Everything you need to know about the ZIRCON EXTREME SERIES PLASMA

1. What is the Zircon Extreme CNC Plasma and Oxy Fuel Cutting Machine used for

The Zircon Extreme is designed for heavy industrial applications such as shipbuilding, oil and gas, infrastructure, power plants, and large scale steel fabrication where continuous high load cutting is required.

2. Can Zircon Extreme run continuously for 24/7 production

Yes, the machine is specifically engineered for continuous 24 by 7 operation across multiple shifts, making it ideal for high production environments that demand reliability and uptime.

3. What is the maximum thickness Zircon Extreme can cut

The machine can process material thickness up to 300 mm using plasma and oxy fuel cutting, making it suitable for extremely heavy duty applications.

4. What types of materials can Zircon Extreme cut

Zircon Extreme can cut a wide range of materials including mild steel, alloy steel, and other industrial grade metals using both plasma and oxy fuel technologies.

5. How does Zircon Extreme maintain accuracy in extreme conditions

The machine uses a robust gantry structure, advanced thermal management system, and precision motion control to ensure consistent accuracy even under high temperature and heavy load conditions.

6. What plasma power capacity is supported in Zircon Extreme

Zircon Extreme supports high power plasma systems up to 800 Amps, enabling deep penetration cutting and high performance processing of thick materials.

7. What makes Zircon Extreme suitable for heavy industry compared to standard machines

Unlike standard machines, Zircon Extreme is built for extreme environments with reinforced structure, thermal stability systems, and high load handling capability, ensuring durability and performance in demanding applications.

8. Does Zircon Extreme support large format sheet processing

Yes, the machine offers cutting widths from 2000 mm up to 7000 mm and expandable lengths, making it ideal for large format plates and structural components.

9. How does the camera based positioning system help in cutting

The integrated camera system allows precise torch alignment, reduces setup time, and improves cutting accuracy, especially for large and complex workpieces.

10. Is Zircon Extreme a cost effective solution for large scale fabrication

Yes, despite being a heavy duty machine, it offers high return on investment through continuous operation, reduced downtime, consistent quality, and efficient processing of thick materials.

Need Help Choosing the Right Machine?

Our comprehensive buying guide covers everything you need to know about ZIRCON EXTREME SERIES PLASMA, power selection, applications, and more.

Get in Touch

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Global Technology Partners

Tailift Group

Eckert Cutting Technology

FANUC India

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